McIntosh MX115 Service Guide

Error codes, repair solutions, and capacitor replacement guide for the vintage McIntosh MX115 tuner/preamplifier

⚠️ Important Safety Warning

Lethal voltages are present inside this unit, even when unplugged, due to large power supply capacitors. Do not attempt any internal repairs unless you are a qualified technician with experience in working with tube and high-voltage solid-state gear. This information is for educational purposes.

Part 1: Common Symptoms and Their Meanings

In the MX115, "error codes" are audible or functional problems. Here are the most common ones:

Symptom (The "Error Code") Most Likely Cause (The Diagnosis)
No sound, no lights, completely dead. Blown main fuse. Often caused by a shorted diode in the power supply or a failing power transformer (rare, but serious).
Loud 60/120Hz "BUZZ" from speakers. Failed main power supply filter capacitors (C1A, C1B, C2A, C2B). This is the most common issue. The buzz is unaffected by the volume control.
Intermittent sound, crackling, or distortion. Failed coupling capacitors (especially the infamous "Mustard" caps in the audio path) or dirty/oxidized tube sockets and pins.
Weak or no FM stereo reception; stereo lamp doesn't light. Failed transistors in the Multiplex (MPX) decoder circuit. Specifically, transistors H17, H18, H19, and H20 are known to fail over time.
FM tuning meter (center tune) is erratic or doesn't work. Failed transistors in the tuning meter amplifier circuit (H13, H14). Could also be an alignment issue.
One channel is dead or significantly quieter. Failed coupling capacitor in the preamp section, a problem with the Dual Potentiometer (volume/balance control), or a failing tube.
Excessive hum that increases with volume. Failed capacitors in the preamp tube cathode circuits (e.g., C9, C10 for the 12AX7s) or a general need for a full capacitor replacement.

Part 2: Repair Solutions

The solutions almost always follow a standard restoration procedure:

  1. Initial Assessment: Do not power the unit on for long periods. Check for obvious signs of damage (burned resistors, bulging capacitors).
  2. Replace the Power Supply Capacitors FIRST: This is non-negotiable for safety and basic operation. Replace the large multi-section can capacitor and the other main electrolytics.
  3. Replace All Critical Coupling Capacitors: The plastic-film "Mustard" caps and other small coupling caps are known to become leaky and can damage other components.
  4. Transistor Replacement (Crucial for FM): It is standard practice to proactively replace the transistors in the MPX decoder (H17-H20) and the tuning meter circuit (H13, H14) with modern, stable equivalents.
  5. Clean Controls and Tube Sockets: Use a high-quality contact cleaner on all switches, potentiometers, and tube sockets.
  6. Bias Adjustment (Headroom Control): After recapping, the "Headroom" control must be readjusted using a multimeter to the specified voltage.

Part 3: Capacitors That Need Replacing

This is the core of an MX115 restoration. Here are the critical capacitors, organized by section.

A. Power Supply (Top Priority)

  • C1A, C1B: 500µF 50V (Dual Section Can Capacitor) - The main cause of loud hum.
  • C2A, C2B: 500µF 50V (Dual Section Can Capacitor) - Often contained in the same can as C1.
  • C3: 80µF 350V
  • C4: 40µF 350V
  • C5: 20µF 350V
  • C6, C7: 100µF 25V

Note: The large multi-section can capacitor (C1/C2) is often replaced with individual modern capacitors mounted on a terminal strip for reliability.

B. Audio Path (Preamp & Control Amp)

These are critical for sound quality and preventing damage.

  • C11, C12: 0.1µF 400V (Coupling caps from 12AX7 plates) - Must replace.
  • C13, C14: 0.1µF 400V (Coupling caps to output) - Must replace.
  • C9, C10: 25µF 25V (Cathode bypass capacitors for the 12AX7s) - Cause hum if bad.
  • Various other small-value film caps (e.g., C15, C16, C17, C18, C21, C22).

C. FM Tuner & MPX Section

Replacing caps here restores FM performance.

  • C101, C102, etc.: All electrolytic and film capacitors in the tuner boards should be replaced.
  • MPX Board Caps: Pay special attention to capacitors around the failed transistors (H17-H20).

D. General Electrolytics

  • Replace all other electrolytic capacitors throughout the unit, as they are well past their life expectancy.

Recommended Capacitor Types for Replacement:

  • Power Supply: Use high-temperature (105°C) radial lead electrolytic capacitors from reputable brands (Nichicon, Panasonic, United Chemi-Con).
  • Audio Coupling: Use modern polypropylene film capacitors (e.g., Illinois Capacitor / Illinois MPW, WIMA MKP10). These have excellent sonic characteristics.
  • General Purpose: Use high-quality film capacitors (Mylar/Polyester) for small-value caps and low-voltage electrolytics for bypass duties.

Final Advice

A full restoration of an MX115 is a significant but rewarding project. The result is a preamp/tuner that rivals modern units costing thousands of dollars.

  1. Get the Documentation: Download the Service Manual from a site like HiFiEngine. It's essential for the schematic, parts list, and adjustment procedures.
  2. Work Methodically: Replace one section at a time and double-check your work. Take high-resolution photos before you desolder anything.
  3. Beware of the PCBs: The circuit boards are fragile. Use a good temperature-controlled soldering iron and avoid excessive heat.
  4. Consider a Professional: If you are not confident, investing in a qualified vintage audio technician to perform this restoration is money well spent.

McIntosh MX115 Service Guide | For educational purposes only | Always prioritize safety when working with vintage electronics

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